THE QUAD EIGHT MM312 BUNGLE!

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Quad Eight EQ312 modules
Over the years i've racked many pairs of Quad Eight MM312 Modules. These units feature a 3 band inductor based eq, with each band switchable over four frequencies, a line input transformer with a passive 5 position level control. The electronics are formed around two identical class AB discrete op-amps. To the left is a redrawn schematic of the op-amp.
When bench testing the units, I found the distortion was a lot higher than expected. Further examination revealed that the first ( input ) amplifier was suffering from crossover distortion. The image to the left shows the distortion products.

Eventually I found that the pcb layout was incorrect, with reference to the schematic. The layout resulted in the two series connected diodes having a short across them, effectively taking them out of circuit. The result of this is that the output transistors have no base bias and are effectively operating in class B mode...hence the crossover distortion.

The image to the right shows, the pcb layout that joins the anode and cathode's of the two diodes together. Note that the opposite ends of the diodes are connected together on the other side of the pcb, this places them in series.

Restoring the pcb layout to comply with the schematic ( and common sense ) resulted in the crossover distortion disappearing, leaving fundamentally a third harmonic residue.

The THD levels dropped from ~ 0.45% to less than 0.03%. Most significantly the unmodified pcb had distortion % rising with decreasing signal level.

 

To the left are spectral plots of the before and after distortion products. These are measured at -20dBm and 1kHz signal levels. The fine cluster of lines should be ignored, these are mains hum and harmonics as should the noise floor which is raised on the modified plot as the scale was increased by ~ 20dB to show the presence of the 3rd harmonic. What is significant is the even spread of odd and even harmonics of the original circuit against the almost pure third harmonic of the corrected circuit.

 

The twist to this tale is the history of these channel modules : The console from where these modules were obtained was originally installed in Burbank Studios. It was on this very console that the soundtrack for the second Star Wars movie was mixed. In 1980 Bill Varney, Steve Maslow, Gregg Landaker and Peter Sutton won an Oscar for sound for their work on Star Wars - The Empire Strikes Back using this Quad Eight console.

The Quandary ...... so, it's 2004 and these modules are being racked up ready to go out in the world for their next assignment ..... should this "fault" be left intact to preserve their heritage or should the pcb be corrected to create the circuit as intended? I opted for the latter .... although for a fleeting moment I thought about placing a control on the front panel to switch in and out the "fault"! It could have been called the "star wars" mode.

 

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